Hydraulic pumps are a crucial part of machines, specifically in the manufacturing, agricultural, and transportation industries. Why? Because such industries require heavy-duty machines, and having a hydraulic pump can make a big difference. The main role of a hydraulic pump is pushing liquid or other substances to transport heavy equipment or load. This pump needs to work at its full potential, and hydraulic pump testing is required to do so.
However, testing this pump requires a good understanding of its functions, and making sure it works properly is crucial. The first step in testing these pumps is to spot the problem and what is causing it. In this blog, you will learn how to test a hydraulic pump, discover what things are required to test it, and learn the benefits of a well-functioning hydraulic pump.
How to Prepare for a Hydraulic Pump Test
Let’s say you own a factory that leverages hydraulic pumps for many tasks. Part of being in routine work is to make sure that they are always working efficiently. To test your hydraulic pump activity you will need a set of expert knowledge and tools by your side. These essential tools will prepare you for a hydraulic pump test and also allow you to troubleshoot any problems that it has. Let’s have a look at them,
Hydraulic Pump Pressure Gauge
The pressure gauge is your main tool. But don't hydraulic pumps come with built-in pressure gauges? They do, but these usually get spoiled or so dirty that reading them is difficult. Therefore, having a tool with you makes this procedure so much more efficient.
Flow Indicators
Flow indicators are also an important set of tools that should be in your pressure testing kit. These tools allow you to measure the condition of the pump. It helps you get a good idea of how much pressure is in the pump, which ultimately gives you the answer.
By changing the pressure of the pump and checking the valve you can tell whether the pump is working properly based on the readings.
Thermal Cameras
All hydraulic pumps heat up at times and identifying where the heat or smoke is coming from can be difficult. This is why being able to keep the heat in check is important. The optimal temperature for hydraulic pumps is one hundred to two hundred degrees Fahrenheit.
This is why thermal cameras are important in your testing kit. These cameras make it easy to detect where the heat is coming from.
Use Detectors to Determine the Voltage
With the help of a voltage detector, you will be able to detect which valves are producing power and which ones aren't. So that you can identify the cause of the malfunctioning valve
What is The Procedure to Test a Hydraulic Pump?
Wondering how to test a hydraulic pump? Not testing your hydraulic pump occasionally can cause it to malfunction. In this blog, we will learn some of the best testing methods. Here is how you can easily test your hydrolic pump.
First Step: Prepare the system
Make sure you do not use the pump before testing it because it needs to be free from any substances or fluids. Testing it on a fresh pump helps produce accurate results.
Another thing to keep in mind when preparing it is its temperature. It must be at the desired temperature during testing, which is between 100 to 200 degrees.
Second Step: Install the gauge
You must be able to identify the pressure spots of the pump and install the gauge in a suitable location. This makes sure there is no leakage.
Third Step: Tune the Pressure
You will need to make changes according to the source of pressure to ensure proper readings.
Fourth Step: Do the Test
- You can now start the hydraulic pump and wait till it reaches its optimal temperature.
- Measure the readings accurately and keep notes.
- Measure the pressure at different pump areas and compare it to the required readings for optimal performance.
Fifth Step: Result Analysis
The test readings must match the required readings. Anything that does not match the standard reading indicates a problem.
Benefits of a Well-Functioning Hydraulic Pump
If you are looking for a premium-quality hydraulic pump, check out Orionmotortech. They have the highest-quality and most durable pumps in the market. Their efficient hydraulic pumps can help take your manufacturing process to another level. Some of the best hydraulic pumps featured in their e-store are Double-Acting Hydraulic Power Units and 12V DC 10 Quart Hydraulic Pumps. These pumps are built to last and can work under the most rough conditions.
However, regardless of where you source your hydraulic pumps, it is always a best practice to test them.
After testing the pump and ensuring all the readings are good to go, you will learn that the best hydraulic pump offers the following benefits,
Works Smoothly and Efficiently
When your hydraulic pump is at peak performance, it moves loads and heavy materials smoothly. An efficient hydraulic pump works at high pressure.
Easy to Use
A good-performing pump will cause you minimum problems. Although they may seem like complex machines, they are very simple to operate. You just need to know the basic functions, like which button controls the speed, pressure, etc.
Highly Dependable
These high-performing machines are used in almost every industry. Their biggest benefit is being able to work with safety as long as you test them regularly. The main purpose of these pumps is to keep manual labor safe and do the heavy lifting itself. They are built for this purpose.
Very Durable
Hydraulic pumps are built from extremely strong materials that withstand any condition. They are made to work for long periods nonstop and can easily last for years if serviced in a timely manner.
Conclusion
Hydraulic pumps have made the day-to-day functions of heavy-duty industries easy. However, to maintain its peak performance testing the pump regularly is essential. If you don’t follow this practice, there can be drawbacks and can impact your business processes. A key takeaway is that if you invest in a high-quality hydraulic pump it works effortlessly for years without requiring any maintenance. All you need to do is follow the correct testing procedure mentioned in this blog.
